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is a high-purity corundum material produced by electric melting of premium bauxite under a controlled reducing atmosphere. It serves as a cost-effective alternative to white fused alumina in refractory and abrasive industries.
Definition & Nomenclature
- Named for its grayish appearance between brown fused alumina (dark) and white fused alumina (pure white).
- Mineralogical name: *Bauxite-based dense fused corundum*.
Production Process
Raw Materials: High-grade bauxite mixed with carbon (reductant), iron scraps (settling agent), and iron scale (decarburizer).
Key Stages:
Reduction phase: Excess carbon removes TiO₂;
Decarburization phase: Oxygen blowing eliminates residual carbon.
Efficiency: 30% lower cost and 67% less energy consumption vs. industrial alumina melting.
Performance Advantages
Dual Properties: High hardness of white alumina + toughness of brown alumina.
Economic Value: Replaces 25%-50% of dense or white corundum in refractories, reducing costs.
Primary Applications
Refractories: Slide gates, castables for iron troughs, wear-resistant bricks.
Precision Casting: Abrasive media and ceramic reinforcement.
Limitations: Carbon content must be ≤0.14% to prevent explosive spalling; iron impurities controlled to avoid surface blackening.